Carding Engine

• carding engine

• carding engine

carding machine, carding engine

SUBJECT AREA: Textiles

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Carding by hand required a pair of hand cards. The lump of tangled fibres was teased out by pulling one card across the other to even out the fibres and transfer them onto one of the cards from which they could be rolled up into a rollag or slubbing. When Arkwright began to use cylinder cards, the fibres were teased out as they passed from one cylinder to the next. In order to obtain a greater carding area, he soon introduced smaller cylinders and placed strips of flat card above the periphery of the main cylinder. These became clogged with short fibres and dirt, so they had to be lifted off and cleaned or "stripped" at intervals. The first to invent a self-stripping card was Archibald Buchanan, at the Catrine mills in Ayrshire, with his patent in 1823. In his arrangement each flat was turned upside down and stripped by a rotary brush. This was improved by Smith in 1834 and patented in the same year. Smith fixed the flats on an endless chain so that they travelled around the periphery of the top of the main cylinder. Just after the point where they left the cylinder, Smith placed a rotary brush and a comb to clear the brush. In this way each flat in turn was properly and regularly cleaned.

Smith was an able mechanic and Managing Partner of the Deanston mills in Scotland. He visited Manchester, where he was warmly received on the introduction of his machine there at about the same time as he patented it in Scotland. The carding engine he designed was complex, for he arranged a double feed to obtain greater production. While this part of his patent was not developed, his chain or endless flats became the basis used in later cotton carding engines. He took out at least half a dozen other patents for textile machinery. These included two in 1834, the first for a self-acting mule and the second with J.C. Dyer for improvements to winding on to spools. There were further spinning patents in 1839 and 1844 and more for preparatory machinery including carding in 1841 and 1842. He was also interested in agriculture and invented a subsoil plough and other useful things.

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SUBJECT AREA: Textiles

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Daniel Bourn may well have been a native of Lancashire. He set up a fourth Paul-Wyatt cotton-spinning mill at Leominster, Herefordshire, possibly in 1744, although the earliest mention of it is in 1748. His only known partner in this mill was Henry Morris, a yarn dealer who in 1743 had bought a grant of spindles from Paul at the low rate of 30 shillings or 40 shillings per spindle when the current price was £3 or £4. When Bourn patented his carding engine in 1748, he asked Wyatt for a grant of spindles, to which Wyatt agreed because £100 was offered immedi-ately. The mill, which was probably the only one outside the control of Paul and his backers, was destroyed by fire in 1754 and was not rebuilt, although Bourn and his partners had considerable hopes for it. Bourn was said to have lost over £1,600 in the venture.

Daniel Bourn described himself as a wool and cotton dealer of Leominster in his patent of 1748 for his carding engine. The significance of this invention is the use of rotating cylinders covered with wire clothing. The patent drawing shows four cylinders, one following the other to tease out the wool, but Bourn was unable to discover a satisfactory method of removing the fibres from the last cylinder. It is possible that Robert Peel in Lancashire obtained one of these engines through Morris, and that James Hargreaves tried to improve it; if so, then some of the early carding engines in the cotton industry were derived from Bourn's.

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1) Forestry: teasing machine

2) Textile: breaker card, carder, carding engine, carding machine, comb, hackle, hatchel

3) Information technology: card

4) Makarov: hackling machine

SUBJECT AREA: Textiles

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James Hargreaves was first a carpenter and then a hand-loom weaver at Stanhill, Blackburn, probably making Blackburn Checks or Greys from linen warps and cotton weft. An invention ascribed to him doubled production in the preparatory carding process before spinning. Two or three cards were nailed to the same stock and the upper one was suspended from the ceiling by a cord and counterweight. Around 1762 Robert Peel (1750–1830) sought his assistance in constructing a carding engine with cylinders that may have originated with Daniel Bourn, but this was not successful. In 1764, inspired by seeing a spinning wheel that continued to revolve after it had been knocked over accidentally, Hargreaves invented his spinning jenny. The first jennies had horizontal wheels and could spin eight threads at once. To spin on this machine required a great deal of skill. A length of roving was passed through the clamp or clove. The left hand was used to close this and draw the roving away from the spindles which were rotated by the spinner turning the horizontal wheel with the right hand. The spindles twisted the fibres as they were being drawn out. At the end of the draw, the spindles continued to be rotated until sufficient twist had been put into the fibres to make the finished yarn. This was backed off from the tips of the spindles by reversing them and then, with the spindles turning in the spinning direction once more, the yarn was wound on by the right hand rotating the spindles, the left hand pushing the clove back towards them and one foot operating a pedal which guided the yarn onto the spindles by a faller wire. A piecer was needed to rejoin the yarns when they broke. At first Hargreaves's jenny was worked only by his family, but then he sold two or three of them, possibly to Peel. In 1768, local opposition and a riot in which his house was gutted forced him to flee to Nottingham. He entered into partnership there with Thomas James and established a cotton mill. In 1770 he followed Arkwright's example and sought to patent his machine and brought an action for infringement against some Lancashire manufacturers, who offered £3,000 in settlement. Hargreaves held out for £4,000, but he was unable to enforce his patent because he had sold jennies before leaving Lancashire. Arkwright's "water twist" was more suitable for the Nottingham hosiery industry trade than jenny yarn and in 1777 Hargreaves replaced his own machines with Arkwright's. When he died the following year, he is said to have left property valued at £7,000 and his widow received £400 for her share in the business. Once the jenny had been made public, it was quickly improved by other inventors and the number of spindles per machine increased. In 1784, there were reputed to be 20,000 jennies of 80 spindles each at work. The jenny greatly eased the shortage of cotton weft for weavers.

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1) Construction: breaker

2) Textile: breaker card, breaker carding engine, entry card, scribbling machine